Precision-machined idlers, pulleys, gearbox shafts, rollers, and shafting — custom built to fit your conveyor system and get you back online fast.
A&K Machine & Fabrication has been producing conveyor components for mining, agriculture, food processing, distribution, recycling, and industrial operations since 1989. We machine components to match OEM specifications — or to exceed them — using your worn parts, drawings, or measurements.
When a conveyor goes down, production stops. That's why we maintain capacity for same and next-day turnaround on many standard components, and offer on-site service for in-place repairs when pulling equipment isn't an option.
Idlers are the foundation of any belt conveyor — they support the belt and the load while keeping the system aligned and reducing wear. A&K machines carrying idlers, return idlers, impact idlers, and training idlers to match your conveyor's load rating, belt width, and frame spacing. Belt tracking problems cost time and material — we also supply belt tracking rollers and trainers designed to self-correct misalignment before damage occurs.
Flat, troughed (20°, 35°, 45°), and deep trough configurations. Available in standard and heavy-duty roll diameters with sealed or greaseable bearings.
Flat and V-return rollers to support the empty belt on the return run. Rubber disc and spiral return configurations to prevent material carry-back.
Self-aligning trainers for the carrying and return strands. Corrects belt drift before it causes edge damage or spillage.
Gearbox shafts transmit torque from the drive unit to the conveyor head pulley — and when they fail, everything stops. A&K machines replacement gearbox shafts from solid bar stock in carbon steel, alloy steel, or stainless. We work from your worn shaft or from the gearbox dimensions directly. Keyways, splines, threads, and custom features machined to exact spec.
Solid and hollow output shafts for standard and custom gearbox configurations. Machined to match existing drive and driven component interfaces.
Any standard keyway size, plus custom spline profiles. Precise fit to avoid fretting and premature wear at the pulley hub interface.
Standard 1045, 4140, and 17-4 PH stainless. Induction hardening, case hardening, and nitriding available for extended service life.
Conveyor pulleys are critical drive and directional components. A&K fabricates and machines a full range of conveyor pulleys — from standard head and tail pulleys to specialty snub and takeup configurations. We also machine the accessory components that make your pulley system work: locking elements, end discs, and lagging surfaces.
Fixed-end return and tail rollers. Carbon steel or stainless, with sealed bearings for low-maintenance service in dirty or wet environments.
Motorized and driven head pulleys with lagging options: bare steel, rubber, ceramic, and polyurethane for various belt and load conditions.
Adjustable leveling feet for conveyor stands and frames. Prevents rocking on uneven floors and simplifies belt alignment at installation.
Pulley shafts, idler shafts, and custom transmission shafting in any length or diameter. Machined from solid, not welded, for maximum strength and concentricity.
Call or email with your part number, sample, or dimensions. We'll quote fast and turn around even faster.